Wire To Switch or Motor Crimping

Product Description

Splice Technology 
Autosplice splicing technology provides an advanced method for producing low-cost, high-reliability connections. The system is comprised of a semi-automatic machine and a reel of continuous spliceband material. The Autosplice method provides the lowest applied cost available on the market. The machine's ability to feed, cut, form and splice eliminates the need for expensive pre-formed crimps. Autosplice splicing systems are available with a range of toolset types and spliceband sizes to meet a variety of production requirements. 

Drive Device 
Servo Motor 

Depth 
560 mm (22.0 in) 

Width 
310 mm (12.20 in) 

Height 
500 mm (19.70 in) 

Weight 
112 Lbs (51 Kg) 

Air Pressure 
87 psi (6 Bar) 

Voltage 
110 V / 60 Hz or 230 V / 50 Hz 

Display 
LCD Display 

Emergency Stop Switch 
Programmable Counter 

Operation 
Foot switch 

Options 
Horn Clincher 

Crimp Force Monitor 
Available 
Spliceband Sizes 
2, 4 & 6 mm 
(0.078, 0.156, & 0.234 in) 

Benefits 
Multiple applications: 

Approved for the automotive industry 
Other applications include lighting fixtures, solar technology, domestic appliances, home entertainment, telecommunications, medical devices, data processing, aerospace, building fittings, etc. 
Cost effective and flexible: 

Cost effective basic machine and toolset 
Wide range of available toolsets allows for easy product upgrading 
Different toolset sizes possible for working with different kinds of spliceband 
Only a few wear parts 
Development edge and service: 

Autosplice provides support for customer application during design phase 
First customer samples from Autosplice are free of charge 
Autosplice technology and service provide a quick connection solution 
High production speed: 

Up to 2, 300 connections per hour 
Easy handling: 

High productivity within short time of initial training 
Eliminates the need for highly skilled labor 
Waste-free and eco-friendly: 

Spliceband material is environmentally-friendly 
100% of spliceband material can be used 

Additional Information 
Meets requirements for the highest quality: 

Gas tight connection 
No cold solder joint 
No head impact to the components 
No stiffening to the wire 
Extremely low electrical resistance 
Resistant against vibrations and shocks 
Resistant against corrosion 
Small space requirement 
Using magnet-piercing spliceband, the splice system will produce a connection of an unstripped magnet wire directly to wire or component. This eliminates the need for prestripping. 
Meets general standards, for example: 

UL 486 C 
IEC 60352-2 
MIL - STD 202I 
IPC / WHMA-A-62 
Standard Serrations: For normal applications 

"M" Serrations: For insulation piercing on magnet wire applications 

Direct Board Interconnect Technology 
Autosplice's Direct Board Interconnect Technology (D-BIT) is an innovative process of connecting lead wires or flexible circuits directly to a PCB. The process eliminates the need for costly connectors and produces a high quality connection. Direct connection of wire, component lead, or flex circuit is quickly and easily achieved with an Autosplice splicing system and requires no subsequent soldering steps to complete the connection. Production output using D-BIT connections is significantly higher than with other types of hand-soldering, resistance, or ultrasonic welding processes. 

Spliceband Information and Range 
Spliceband is a continuous reel of splicing material that is cut and formed in the applicator machine to produce a finished connection. The spliceband underside is specially serrated to ensure the electrical and mechanical performance of the splice connection. One reel of spliceband contains up to 190, 000 splices.